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Helmet Designs

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Post  gus Thu 17 Feb 2011, 10:30 pm

You know those wild helmet designs with playing cards,dice and various other designs.Anyone know how its done .If its a sticker it must
be a nightmare to put on.Dont think thats right ,which leaves painting it on .Surely not ?


Last edited by gus on Fri 18 Feb 2011, 5:50 pm; edited 1 time in total
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Post  dhula Fri 18 Feb 2011, 1:14 am

You can get helmets airbruched with any kind of patterns or art you want.
The thing you need to be careful of is that the paint and prep work is done using chemicals/paints that are not harmful to the shell and structure of the helmet.
If you use stuff that is unfriendly to the helmet then all you end up with is an artpiece for the table or living room casue the helmet no longer has the strength to handle a stack.

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Post  gus Fri 18 Feb 2011, 9:02 am

I'm more talking about the ones you buy over the counter.Like this, is it paint ,mass produced so there must be a quick way.
Helmet Designs DSCF0716
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Post  b12mick Fri 18 Feb 2011, 1:50 pm

The more expensive helmets are painted. It's actually quite simple given todays technology, a 'robot' does it. On cheaper helmets it's a sticker.
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Post  2wheelsagain Fri 18 Feb 2011, 1:55 pm

This Aussie mob air brush http://www.antmanhelmetdesign.com/Design.html

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Post  Dekenai Fri 18 Feb 2011, 5:41 pm

gus wrote:You know those wild helmet designs with playing cards,dice and various other designs.Anyone know how its done .If its a sticker it must
be a nightmare to put on.Dont thing thats right ,which leaves painting it on .Surely not ?

Transfers, I believe
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Post  Reardo Fri 18 Feb 2011, 7:45 pm

looking to get one of your Owl's on ya lid gus lol!

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Post  gus Fri 18 Feb 2011, 8:03 pm

No Owls Laughing

Was just looking at helmet designs and thought how one earth do they do that. Can understand air brush a one off but 5,000 .
Got to be some sort of transfer but what shape is it,there is not one flat surface. The pin lines are not raised .
Everyone have a CLOSE look at their helmets ,got me beat. Question
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Post  Reardo Fri 18 Feb 2011, 8:36 pm

This is my helmet. its like some type of laminate.
Helmet Designs Dragon10

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*Open airbox lid with K&N.
*Removed Secondaries.
*HealTech Gear Indicator w/tre "Advanced Timing Retard Eliminator is needed".
*Balanced TB's. My TPS was fine, but you should check yours.
*Arrow race headers with Yoshimura TRS.
*PC3 with the supplied map and these mod got 123hp with 115nm of torque.
*Neville Lush Racing custom tune = 130hp with 125nm at the Tyre (Standard 98hp/108nm).
My youtube channel (clickhere)
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Post  Baz Fri 18 Feb 2011, 8:57 pm

interesting query Gus.
I came across this website http://www.helmetstuff.com/shoei-helmet-manufacturing.shtml

which states;


SHOEI Helmet Painting Process

Even if a number of manufacturing processes are fully automated, SHOEI now as before continues to rely predominantly on hand-painting as a means of maintaining the high product quality.


don't know how accurate that is, the SHOEI website doesn't really say how its done



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Post  boomer Fri 18 Feb 2011, 9:34 pm

you're not talking about this one are you Gus? as it's a standard Suomy design.

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This is my present helmet:

Helmet Designs Cult

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Post  gus Fri 18 Feb 2011, 9:44 pm

Gee's Boomer i was just about to send that exact picture. So detailed ,made me wonder how its mass produced.The top one.
They dont feel like paint layers, so smooth.
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Post  boomer Fri 18 Feb 2011, 10:00 pm

I don't know how they do it! I did watch a doco once which showed helmet production including painting, but can't remember the exact procedure - it wasn't stickers in that case though.

Suomy have some brilliant designs which are quite "out there"

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Post  gus Fri 18 Feb 2011, 10:50 pm

I know they used to paint them. Like hand painting pin lines on the old model BMW's.With the designs these days the procedure
must have moved on. Well done i know that.
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